Your ProFlight Was Built For An Average Ear. Not Yours.
The stock tips loosen, leak, and start to ache by the second hour — and every time that seal breaks, the engine roars back in and the radio gets harder to read. We mold a custom adapter to the exact shape of your ear, so your ProFlight finally seals soft, stays put, and sounds the way Bose intended.
Hand-built to order. It takes time, by design.
Every pair is molded to an impression of your ear and built one at a time, by hand, in our South Carolina lab. Nothing is pulled off a shelf — which is why it fits like nothing else, and why it’s worth the wait. Plan on 35–40 business days of build time (about 7–8 weeks) from the day your impressions reach us. With the impression kit and return shipping on the front end, the full timeline from order to doorstep runs longer still. If you need protection for something next week, this isn’t it — but if you want the best-fitting protection you’ll ever wear, it’s worth every day.
Pay in full and reserve your place in the build queue.
Your home kit ships out. The 35–40 business days begin the day your impressions reach our lab, so send them back quickly.
Crafted to your exact ear with an update at every stage, then shipped to you with tracking.
You know the feeling at hour two.
The right tip starts backing out. A thread of cold air sneaks in. You press it back during the approach brief, and twenty minutes later you’re doing it again. The ProFlight fit fine on the ground — but a generic tip can’t hold a seal in an ear it was never shaped to.
And a broken seal is more than a comfort problem. The moment it leaks, cabin and engine noise floods back in — which means more fatigue on long legs, and ATC calls that are suddenly muddier than they should be. Over a career, that same noise is what quietly takes a pilot’s hearing. The tip is the weak link. So we replaced it.
A seal built from your ear — not a mold of someone else’s.
We take an impression of your ear (with a home kit, or at one of 50+ providers) and hand-build a custom adapter that mates to the ProFlight tips you already own. It seats once, seals completely, and then disappears — no pressure points, no reseating on climb or descent, no leak when you turn your head.
Because the seal is finally consistent, your active noise reduction performs the way it was designed to, and ATC comes through clean and even. You stop managing your headset and start flying.
Pick your finish and check out. You pay in full today and your build slot is reserved.
It ships right away. Mold both ears at home in 10–15 minutes with a guided video, or visit a provider.
Your adapter is crafted in the USA to your exact anatomy — with updates at every stage.
It ships with tracking. Snap it onto your ProFlight and the difference is immediate.
What it looks like — and how it seats.
Hand-built to the exact shape of your ear, with a bore that mates cleanly to the ProFlight tip you already own. Clear ships standard; make it yours with custom colors and swirls.
Built for the way you actually fly.
No backing out on climb, no reseating on descent. It stays where you put it.
Custom fit spreads contact across your ear — no hot spots, no soreness at shutdown.
A consistent seal lets your noise reduction and ATC come through the way Bose intended.
One custom adapter, built for your ProFlight — tell us which series at checkout.
Hand-built in the USA from medical-grade silicone — not a disposable tip.
Headset not included — we adapt the ProFlight that’s already in your bag.
The questions every pilot asks.
Will it fit my ProFlight — Series 1 or Series 2?
Will I still hear ATC and aircraft alerts?
Does it work with the active noise reduction?
Is it actually comfortable on long flights?
How do you get my ear impression without an audiologist?
Is the headset included?
How long does it take, and will I know where it is?
What if the fit isn’t perfect?
5.0 across 114 reviews
From pilots and riders to musicians and swimmers — the trusted name in custom hearing protection, hand-built in the USA.
“Bought them for motorcycling, now I use them for everything — flights, mowing the lawn, the train commute. Turned around mid-ride once just to grab them. That important.”
“The isolation, clarity and headroom are seriously impressive. These blow my old Shures away — the custom fit makes all the difference.”
“Best plugs I have ever used. Hands down the clearest audio I have owned, and they stay put no matter what. Wish I had done this years ago.”
If it’s not right, we make it right.
Custom gear is a leap of faith the first time — so we take the risk off your shoulders. If your adapter isn’t a flawless fit when it arrives, we adjust or remake it until it is. That’s the Perfect-Fit Promise, and it’s why pilots come back for their second and third set.
Stop reseating. Start flying.
Build a custom adapter for the headset that’s already in your bag.
